• Sign Up! To view all forums and unlock additional cool features

    Welcome to the #1 Explorer ST Forum and Explorer ST community dedicated to Explorer ST owners and enthusiasts. Register for an account, it's free and it's easy, so don't hesitate to join the Explorer ST Forum today!


Focal, Mosconi, Illusion and Helix build

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #241
Today I got the holes cut, speaker rings aimed and mounted then the cloth pulled with resin and first layer of mat applied. 1 more layer outside and 2 inside tomorrow. 8D6C6BE2-BFFE-494E-871B-AFD2E7B5C734.jpeg A1ACDA35-95ED-425E-B257-FD87F5327C6B.jpeg 4410E94E-0306-423D-9C03-91689B1FC70E.jpeg 4C662D10-D9A4-49FD-A7A9-40C354160590.jpeg 0270FA75-FAF3-47C4-82EB-F77C2C7061BC.jpeg E5E339B3-20C4-453C-B9F8-2427A7D66263.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #242
Lots of glass on the kick panel pods today and while that’s curing I started the new a-pillars. Aimed just behind the rear view mirror then attached the rings and made a plastic insert to blend in above the rings. That’s it for this week. 58D00672-7299-4818-9133-CA6B4EC389D9.jpeg 389A2EB6-D8F4-4600-B2CF-5B534FDD2C16.jpeg 4AB59FEA-CEDB-461A-B882-FB9AC2CF68B9.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #243
New RCA’s came in today. RSD Custom Cables silver core Ultras. 76565C77-2EB9-4706-B935-657DF55C9872.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #244
Killed a few minutes pulling cloth and getting resin on the a-pillars. Glass tomorrow so I can start sanding and filler on these and the kick panels this weekend. 414B88FA-9F29-4C76-9049-8DA9A7465286.jpeg FA48EEAA-62DF-48AA-857E-6C080636C767.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #245
Final shape is starting to show up. 625FCA8A-8B26-458A-ADDC-CBF6851B52C2.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #246
Trim is fit now. Filler and finish sanding today. Floor mats are cut to match and go to get the border sewn back on tomorrow and hopefully I’ll wrap these up this weekend so I can focus on the a-pillars. B62F945D-C0E8-4CE7-B555-C2C09F61A754.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #247
Outside is ready to wrap. Inside still needs lead shot milkshake and threaded inserts for the speakers…I’ll finish that this weekend. B8A27314-A6BB-4637-BAB9-D18F358212D3.jpeg DA547EA6-8EC5-4CEB-A00F-88E22338A859.jpeg E0D3B266-E29B-4C79-9115-E37461B06566.jpeg 83C88448-2D68-464C-95DD-4A84DA3929DF.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #248
I didn’t take many pic of the process…because who cares about multiple layers of fiberglass and filler, right? lol
I am at this point though…all machine sanded. Hand sanding tomorrow to look for high/low spots, pinholes and do some final shaping. These will be covered in non-backed headliner material so they need to be pretty damn close to perfect.
I also need to cut the back behind the speaker out and milkshake the back. All in all…I’m getting pretty excited to see it all finished.
329321FB-4C6D-42F5-A0E6-9BA1259242CC.jpeg D76C4FC7-FA8D-4CB8-80DE-7596AC20F7BD.jpeg FF82033A-B64B-4D8E-BB04-9AB9EEEFCB07.jpeg
 

Messages
298
Reactions
219
Points
37
Location
Utah
Vehicle
2022 Ford Explorer Platinum
This project isn't just next level...it's a few levels beyond that. It's a mix of talent, perfectionism, and perseverance all rolled in together. Looking great!
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #250
Final test fit before I paint them black so nothing shows through the upholstery and that’s were it’ll sit for a couple of weeks at least. I have a busy week at work then the wife and I are going to Mexico for a while. 71655298-8F31-4D28-858D-AB7C2B64DC6C.jpeg
 

Messages
210
Reactions
91
Points
27
Location
Waupun, WI, USA
OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #253
I just got lucky at the upholstery shop that’s sewing the border back on my floor mats. He had several I thought were close so I took samples home and one is basically a spot on match. No idea what it’s called but I’ll try to find out when I pick up the mats this week.
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #254
Didn’t need it…but I needed it. 08899CB6-F755-4C77-B9C6-6D8AEA9A5E1E.jpeg CDC8F7A0-8951-4EEC-9016-EFB9A2B1EAB1.jpeg 825DDB64-94BA-4A9B-9A94-A327465FEA75.jpeg 8F564241-D820-4CD0-9BE2-2F4DA71A053B.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #255
Powering through still being sick today….got the lead shot milkshake done and both pods carpeted along with the rivnuts in place. Tomorrows list:
Finish CLD inside floor.
CCF back side of pods.
Blackhole Tiles in pods and floor.
Run speaker wire.
Water shield in place.
Bolt pods in place.
Install speakers.

And that should wrap these up minus the grilles. I still couldn’t resist a look at what’s to come.
940EC2EA-9F82-43A8-9B48-462128C22006.jpeg BE720988-4D2F-4478-B88A-ACFEA185C848.jpeg F94E8753-0883-4E69-836E-BA6717430B97.jpeg
 

Messages
308
Reactions
201
Points
37
Location
Punta Gorda, FL, USA
Powering through still being sick today….got the lead shot milkshake done and both pods carpeted along with the rivnuts in place. Tomorrows list:
Finish CLD inside floor.
CCF back side of pods.
Blackhole Tiles in pods and floor.
Run speaker wire.
Water shield in place.
Bolt pods in place.
Install speakers.


And that should wrap these up minus the grilles. I still couldn’t resist a look at what’s to come.
View attachment 15781 View attachment 15782 View attachment 15783
Where do you put your left foot (dead pedal)?
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #257
Ran by and grabbed my stuff from the upholstery shop. They sewed the border back on after I cut the mats to fit and matched the oem white stitching then I had them do the same stitching on my dash mat.
F4DA9A51-6F9C-4215-9B66-283AB9FEC96D.jpeg E0BFF026-2B73-4E11-B4D7-77A533BCC140.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #258
Almost done with the floors. I’ll get the grilles made in a week or so when I can get to a friends shop with a router table.

CLD and Blackhole Tiles inside the sub-floor.
5C88CC38-23D4-4349-8191-0A11B7081BD8.jpeg

Mo-flow Ventilation pre-filter material for a weathershield between the floors.
C303EB9A-107D-4583-979D-3F35559F3E7D.jpeg

More Blackhole Tiles inside the pods.
DB661BA8-7460-4F5F-9734-DFC24926E162.jpeg

Pods lined with 1/8” CCF and Soundskins speaker rings to make sure the vent holes are sealed to the floor.
37E73630-F08F-407A-B968-E44B830E4EC9.jpeg

Speaker connections nice and clean.
B7F8E7F2-267B-4FCA-85AA-2212C5FE8224.jpeg

And the finished product minus the grilles. 50483535-F5D8-4E71-B220-42E775E2B94E.jpeg
 

Messages
66
Reactions
38
Points
17
Location
Yorba Linda CA
When your system is complete, what's the first song, or score you will listen to?
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,587
Reactions
5,362
Points
352
Location
Houston, TX, USA
Thread Starter #260
When your system is complete, what's the first song, or score you will listen to?
A lot of really boring tuning tracks. lol
Once it’s tuned…Ghost Rider-Felt will be the first track I cut loose. If that one does what I want it to everything else will be just fine.
 



Top