• Sign Up! To view all forums and unlock additional cool features

    Welcome to the #1 Explorer ST Forum and Explorer ST community dedicated to Explorer ST owners and enthusiasts. Register for an account, it's free and it's easy, so don't hesitate to join the Explorer ST Forum today!


Focal, Mosconi, Illusion and Helix build

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #21
Today’s progress. Glued and screwed enclosure that bolts down inside using the oem spare tire mount. T-nuts for the sub. Amp rack is welded up and everything fits like I wanted. E4A8C9C7-DA0F-42AD-9E69-CEAD6A80038D.jpeg EE31EF76-D735-4A68-9161-384F231661A8.jpeg 1F795A15-88A9-4461-9946-53FA9F1D542F.jpeg 9FBE0441-24C5-41A4-AED0-E8E5617FF5DE.jpeg
 

Messages
174
Reactions
52
Points
27
Location
Toronto, Ontario, Canada
#23
OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #24
1st trim panel complete. The amps will be flipped and all wiring will run straight into the oem trim panel behind them. Virtually no wires will be seen. This panel is held in place with neo magnets. The final trim panel will be press fit where the factory piece goes. I’ll order new Mosconi badges so I can flip them the right way. 7A90B0F2-A943-4C22-AD93-6F54A9796057.jpeg 1888E65B-62A1-4477-B777-F3BE55D5C9DA.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #25
Final trim panel…waiting for the mesh to flush into the top before I cover it. 70A7D9E5-C4DF-46AF-9146-E62F58AF49C7.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #26
Got the tweeters ready today. I wanted to add caps for back-up protection…didn’t even have to figure it out myself…looked up the formula on Google and found a video a guy made using these exact TKMX tweeters…so I copied. They’re 15uF 100V Electrolytic Non-Polarized Crossover Capacitor’s.
And forgive the soldering…I may touch that iron twice a decade. I’ll add some Tessa tape to keep them from rattling around later
7F8415C6-248D-4D53-BF49-CCE98C69B83C.jpeg 9CC190C6-CE30-4403-8E20-4619AE34E419.jpeg F38C8520-8AF7-4BDC-AFD1-F67C3701B94D.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #27
New battery on the way. XS Power D4800. Tomorrow I’ll wrap all the panels and finally have a look at “finished product”. Sunday I start pulling wires.
E9F88841-FE1F-4AC6-A048-7289573E0CD0.jpeg
 

zdubyadubya

Active Member
Messages
813
Reactions
638
Points
232
Location
Utah
Vehicle
2020 ST
#28
Did you consider Li-ion at all? Seems to be the new hotness for people looking for more power...
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #31
I didn’t want polypropylene.
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #32
Today’s progress. Put carpet on the top of the enclosure only just to decouple the trim panels a bit. The magnets still hold them just fine. Got the enclosure bolted in using the oem hole for the Jack and spare but it wasn’t solid enough for my liking so I went through the floor pan with another 1/2” bolt and now it’s not moving. There’s 1/8” CCF on the bottom of the enclosure to decouple from the floor.
7F9FE9EE-35A5-4DC5-B804-381D41530DC8.jpeg


The Amp rack is bolted in, trim panels all covered and fit including the new floor panel. The amps are just sitting in place right now…I’m about to mark the oem trim piece in front of them and drill the holes for the wiring to pass through then that’s it for today. Tomorrow I’ll pull the main 0 gauge power run and pull the speaker wire to both front doors.
DDC58AA0-76A0-4BA9-B32D-147854C049A0.jpeg CE569211-8303-40DD-8791-C64EBFB577D6.jpeg
EC7A1039-0C49-4BAF-B02E-0A7E3423F00C.jpeg
 

Last edited:
Messages
252
Reactions
114
Points
37
Location
New Orleans
#33
Today’s progress. Put carpet on the top of the enclosure only just to decouple the trim panels a bit. The magnets still hold them just fine. Got the enclosure bolted in using the oem hole for the Jack and spare but it wasn’t solid enough for my liking so I went through the floor pan with another 1/2” bolt and now it’s not moving. There’s 1/8” CCF on the bottom of the enclosure to decouple from the floor.
View attachment 7484


The Amp rack is bolted in, trim panels all covered and fit including the new floor panel. The amps are just sitting in place right now…I’m about to mark the oem trim piece in front of them and drill the holes for the wiring to pass through then that’s it for today. Tomorrow I’ll pull the main 0 gauge power run and pull the speaker wire to both front doors.
View attachment 7485 View attachment 7486
That looks amazing! You could retire early if you would sell plug and play packages.


Sent from my iPhone using Tapatalk Pro
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #34
Oem trim panel drilled and snap grommets in place for the wiring. I’ll add some butyl around the back of those so they don’t make any noise.

9B32F1DE-65ED-439F-A373-0441A58EED0E.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #35
That looks amazing! You could retire early if you would sell plug and play packages.


Sent from my iPhone using Tapatalk Pro
I don’t think many people would be interested when they saw the cost. lol
 

TMac

1000 Post Club
Messages
1,706
Reactions
1,496
Points
262
Location
Knoxville, TN
#36
What kind of snap grommets are those? Did you punch out the holes in the trim or drill them?
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #37
What kind of snap grommets are those? Did you punch out the holes in the trim or drill them?
Just normal plastic snap in grommets. I drilled them with a step bit.
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #38
Running cables today. Fitting 0ga power and three runs of 12ga speaker wire was a little tight on the passenger side but everything fit inside the OEM channels and under the 3rd row seat to aim at the amp rack.
3008647F-4544-40E5-AB30-B1E9A69052C7.jpeg 95B4CB65-4BEB-4CE8-82AC-1DFA34B5910D.jpeg F3AC5D6D-0C08-4297-9923-1DB539B16183.jpeg 16335B3E-EBE5-4016-B9C8-BE7C5ECDD4EE.jpeg AA37C45C-38A6-46C8-9DC5-87F0FF3C68F1.jpeg
 

OP
UNBROKEN

UNBROKEN

4000 Post Club
Messages
4,645
Reactions
5,545
Points
352
Location
Houston, TX, USA
Thread Starter #39
I forgot the ground. It’s a unibody car so I went straight through the floor pan. Ground the paint off on both sides, star washer under the lug and bolted in tight with a 10mm bolt and nylock nut with fender washers on the bottom side and sealed after with silicone.
DBA64FCD-9120-420F-8F6B-EFEE3F1FD031.jpeg
 



Top