Basically, Ford wants to save $.
As a manufacturer they tried to cut costs and pass on risks to consumers.
The 2.3L was spec'ed to only 'need' 1 Rear diff plate bolt, while the 3.0L was spec'ed to have 2.
This is flawed logic as the "1-bolt" rear diff setup was
asymmetrical which means there is
mechanical advantage, or "leverage" pressure being applied to that bolt at all times.
Some of us are tuning or pulling heavy tow loads, which puts enough pressure on that bolt to shear.
Although the front of the diff always has 2 bolts and stays connected, the rear bolts not only take a lot of the twisting forces, but keeps the diff properly aligned with the half-shafts. After the bolt shears the diff begins to sag, causing noise, vibration, and the possibility for the half-shafts to dislodge from the diff sockets.
It's dangerous AF and Ford should have never done something so cheap to a high performance vehicle. This honestly makes them look really bad.
EDIT: What
should Ford have done? Have
all the diffs be 4 bolts, be it 2.3L or 3.0L. If you have an SUV meant to tow, why would you not?
(How on God's green Earth do I have a Class IV tow package and 3 bolts?
)